I have started to make the two final armatures for the puppets that I will use in the film. I decided on two puppets being enough as they don't have to do any excessive movements or wild positions, but if one decides to break then I do have a spare!

Wire, bones, K&S and tie-downs all in place:

Against the scale drawing:

(I decided to make the hands slightly bigger for better screen presence and for ease of holding the books.)

With skinned hands:

Wadding applied to the joints:

Hey presto! Time to start skinning...
 
I have started making protypes following the last scale drawings that I posted up here. I have decided to make two, each out of different thickness wire so I can see which better suits my puppet.

Here are some images of the making of the armatures:
Above: twisting the wire

Left: applying milliput to the chest and pelvis
Left: measuring out the ploymorph bones

Above: measuring out the K&S in two different sizes
Left: the wire hand armature

Above: applying milliput to the palms
Attaching the bones to the wire         
Lightweight head core and eyebrow armature
Above: making the tie-downs in the feet

Right: the finished product
Attaching K&S to the wrists
Attaching wrist bones which contain slot for hands to attach

Left armature is made out of 1.2 mm wire, the right is 0.9mm.
 
This is the product of my day today. I've been working on a new scale drawing of the librarian puppet along with a new design for the armature. Following my previous designs with the abnormally positioned shoulder joints and finding these didn't really work, I have re-worked my design back into a more 'normal' human body shape. I have also re-worked his outfit so that the coat tails are on the back as the main shot of his whole body is from behind him and will look better on screen.
I'm still yet deciding on the design for his head armature, it depends on what materials I use to create it. If I carve his head out of balsa wood then he wont need a lightweigh core, the K and S will slot straight into this, however if it is made out of paper mache or mod roc then it will need a lightweight core for the K and S to sit in.
 
I have attended a series of workshops in order to get a prototype puppet finished with the guidance of a texhnician and in the process will learn a new form of skinning that I haven't tried before.

I was working to this scal drawing (left) throughout the workshop. As the scale of the puppets neck is so long compard to the waist I really had no idea whether this would be a success or not, but then that is the whole purpose for a prototype!

Armature:

(top left): wire armature made to size of scale drawing, including hands, with milliput set around chest and waist.
(right): polymorph bones measured to size on the scale drawing.
(bottom left): bones fixed to armature. Lightweight core is prepared and shaped from a bit of yoga mat. (Sorry yoga mat!)
(below): soft layer is attached to armature and arm wire is trimed with makeshift K&S attached ready for hands as well as actual K&S attached on neck ready for head. All attached by araldite.

Hands:

A layer of very fine sporting injury foam is wrapped around the wrist to bulk it out to give hand a more realistic shape (the librarians hands are very elongated and exagerrated but you get what I mean). The hands are then dipped into skin coloured latex for a number a times, each time leaving that layer to dry first. Once an adequate amount of latex has been applied I then cut the excess off at the wrists to leave a neat seam for where the hand will join onto the arm.
These were then ready to slot into the wrist K&S:

Tie-downs:

I had made puppet tie-downs before, however with only one point of anchoring. These tie-downs were to have three. As the Librarians feet are very large this will be extremely useful when animating.

To begin with I cut the ends off of the twists of wire at the feet and carefully unwravelled the wire up to the ankle, leaving three strands on each foot.
The next part is quite difficult to explain, but the diagram and photo below is basically what I did: creating an ankle it the back, holding the screw and bolt in the centre, with wire for an animatable section at the tip.
I then set some milliput around the ankle and end of the foot with an open section in the middle to allow for movement. Whilst it was still setting I stuck two pins at a diagonal into the ankle and two at the front also at a diagonal. This will set the milliput with holes for pins to work as tie downs in the front and back of the foot when the screw is not needed or cannot reach the table with the extra foot animatable ability.

Soft layer:



I have previously only work in latex and foam when skinning a puppet, so learnt a new way with wadding and fabric for this puppet.
Using wadding sprayed lightly in spray mount to help attach it to the body I stitched this into the necessary areas that needed thickening up (knee-caps, ankles, chest etc.). I then applied a very thin layer of this over the whole body.

Skinning:

This was a case of stitching fabric (lightly coated in spray mount) tightly around the puppets limbs to give the impression that it is wearing clothes. The fabric I used was a mixture of leggins and tights which will allow the puppet good movement and not be restrictive. I have used a white thread so it's easier for everybody to see what I did.

Finishing touches:

Creating cuffs to hide where the hand joins to the arm -
Creating the collar and coat tails of the jacket -
The head was made out of Sculpey whilst the monocle was twisted wire -
Finished prototype -
 
I am now doing a series of workshops to build the first prototype puppet for the Librarian. In order to do this I had to draw a scale drawing of the puppet and armature, this would in no way be the final design but just a starting point so that I can start to prototype and then build back into these drawings to improve them.
For the workshops my scale drawing needed to be under 20cm, this proved difficult as my puppet needs to be long and gangly, yet extremely skinny. The drawings below were the first attempt, however when finished I realised the legs needed to be alot longer so they would need to be redone.
These will be the drawings that I will be working in during the prototype workshops. The scale is just over 20cm.


(Top - scale drawing

middle - soft layer

bottom - armature)

I still need to add detail to the armature drawing such as where the bones will sit and if there will be K and S, however because my puppet is such an odd shape I will work on where these will go during the workshops.